Sonofile ロゴ is a professional standard for metal mold polishing.
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Ultrasonic filing


Ultrasonic filing Sonofile ロゴ

Ultrasonic filing equipment completes polishing work quickly, easily, and beautifully using ultrasonically vibrating tools, such as diamond files, abrasive stones, and ceramic abrasive stones. High-power ultrasound is supplied stably, unaffected by processing pressure or tool geometry.

 Features of SONOFILE ®

 Examples of processing

The amplitude of ultrasonic vibration can be adjusted to 15 levels (displayed by 10 lighting levels). The unique amplitude control circuit accurately sustains the predetermined vibration level. The high-performance automatic frequency-tracking circuit automatically detects differences in shape, size, and length of tools, and starts an operation with an optimal frequency. Moreover, the circuit automatically tracks fluctuations caused by wear of a tool.
Stable control with sufficient power
The vibration state can be maintained at a certain level regardless of great, small, or no cutting resistance to tools. Ultrasonic filing equipment quickly responds to load fluctuations caused by fast push-and-pull actions of tools so that a stable vibration can be maintained. Operators do not feel any unpleasantness.
One button switch-over mode
Two modes of the “ORDINARY TOOL” mode for all-in-one tools, such as diamond files and the vice-gripping mode for ceramic abrasive stones, can be switched over by one button (SF-5600/SF-2600). The strength of each mode is freely adjustable.
Small but easy-to-use and powerful hand-piece
Handles any tools from 1 mm in diameter to 15 mm wide. Features an easy-to-hold size (28 mm diameter) and a well-balanced weight (130 g). This small size hand-piece was designed for excellent durability.
Compatible with narrow rib slot polishing
A tool required for polishing deep and narrow rib slots is prepared as a standard tool. Special tools can also be designed and manufactured.
リブ溝の磨きサンプル画像
Polishing a rib slot (electric-discharge machined surface)
This is a typical example of using ultrasonic filing. Contact the tool with a rib slot sufficiently, and slide it while pressing it softly (minimum slot width, 0.2 mm; depth, 70 mm).
底面の磨きサンプル画像
Polishing a base surface
Although the hand cannot feel it, the tool vibrates ultrasonically. Even a difficult-to-operate surface can be polished by merely sliding the tool over the surface.

底面の磨きサンプル画像  
Mirror finish of a fine part

The tool’s favorite operation is lapping of fine parts. Even a toothpick can be an important tool using diamond paste and mild vibration. This tool can also be used for deburring and chamfering.

 

 List of all the SONOFILE ultrasonic filing products

 * For the composition and details of each set, please click the oscillator.
Oscillator Transducer Features
▼SF-5600
SF-5600 set click here
SF-9700(超音波Transducer)
Manual-operation type
SF-3500(rotary electric hand-piece)
Manual-operation type

Switching over using the button switch lets you work efficiently while enjoying the merits of ultrasound and a rotary electric hand-piece.
The details are available by clicking here.

▼SF-2600
SF-2600 set click here
SF-9700
Manual-operation type

High-power ultrasound, in cooperation with a rotary electric hand-piece with DC 30 V and 35000 rpm, lets you work efficiently while enjoying the merits of each.
The details are available by clicking here.

▼SF-1000
SF-1000 set click here
SF-1600
Manual-operation type
Easy-to-use, simple, and compact set. Tools can be easily attached and detached. Only M4 tools are applicable.
The details are available by clicking here.